ENSURING OPERATIONAL STABILITY FOR STEEL PLANTS & HEAVY INDUSTRY
STEEL & HEAVY INDUSTRY
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- STEEL & HEAVY INDUSTRY
Characteristics of Electrical Systems in Steel & Heavy Industry
HIGH-POWER LOADS WITH LARGE FLUCTUATIONS
Arc furnaces, rolling lines, and heavy industrial systems generate strong continuous current fluctuations during production.
MANY POWER ELECTRONIC DEVICES
Variable frequency drives and high-power rectifiers increase the risk of power quality issues.
CONTINUOUS OPERATION REQUIREMENTS
Electrical incidents can cause downtime, affecting output and operating costs.
COMPLEX ELECTRICAL SYSTEMS
Multiple voltage levels, loads, and electrical devices interact within the same system.
Power Quality Risks That Are Often Not Visible
Power Losses Caused by Harmonics and Low Power Factor
Failure to Meet Energy Audit Requirements
Reduced System Efficiency Without a Clear Cause
Equipment Operating Unstably Over Time
System-level approach, not just equipment-level
Power Quality Assessment Based on Actual Operation
Identifying the Root Cause of Losses and Instability
Proposing Solutions Suitable for Each System
Implementation and Post-Operation Performance Verification
PowerMore Solutions Implemented & Designed for Heavy Industrial Plants
Minimizing the impact of voltage fluctuations, voltage sags, and load variations on production lines.
- Stabilizing voltage for critical loads
- Reducing the impact of short-duration voltage sags
- Limiting equipment faults caused by voltage variations
- Supporting stable operation of high-power drive systems
Reducing voltage distortion, current distortion, and resonance risks caused by VFDs, rectifiers, electric furnaces, and drive systems.
- Active Harmonic Filter (AHF)
- Passive Harmonic Filter (PHF)
- Hybrid Harmonic Filter
- Design of medium-voltage harmonic filtering systems
- Coordination with capacitor banks, transformers, and existing busbar configurations
Providing data to identify the root cause of electrical incidents and assess actual operating conditions.
- Short-term power quality survey
- Continuous power quality monitoring
- Analysis of harmonics, voltage fluctuations, voltage events, and power factor
- Compliance assessment against technical requirements at the point of connection or critical busbars
Designing reactors based on the actual operating conditions of high-power electrical systems.
- Harmonic filter reactors
- Short-circuit current limiting reactors
- Shunt reactors when the system requires short-circuit current control
- Reactors for legacy drive systems or specific applications
Controlling ground-fault currents and coordinating protection in the plant’s medium-voltage system.
- Neutral grounding transformer
- Neutral grounding resistor
- Ground-fault current monitoring
- Supporting more stable operation of the medium-voltage protection system
Suitable for drive systems with deceleration cycles, lowering energy consumption.
- Recovering energy from the deceleration process
- Recovering energy from hoists, cranes, or suitable drive systems
- Reducing heat generation on braking resistors
- Optimizing energy efficiency
Benefits for Businesses from Improving Power Quality
OPTIMIZE OPERATING COSTS
Support compliance with audit requirements and energy management systems.
REDUCE UNPLANNED OUTAGES AND DOWNTIME
Minimize losses caused by inefficient electrical systems.
ENHANCE SYSTEM STABILITY
Reduce the risk of disruptions to production lines.
IMPROVE ENERGY DATA TRANSPARENCY
Provide a reliable basis for monitoring, evaluating, and improving the electrical system.
Ba Na Hills Resort | Deployment of Comsys ADF Active Harmonic Filter
PowerMore surveyed and assessed the harmonic conditions in the cable car system at Ba Na Hills and deployed the ADF – Comsys harmonic filter system. The solution helps address current and voltage distortion, while improving power factor and enhancing operational stability for the system at Station 6 – Ba Na Hills.